Ampoule filling and Sealing Machine: Ampoule Filling and Sealing Machine

Harsiddh Introducing series of state of art technology Automatic Ampoule Filling & Sealing Machines for performance and GMP demanding customers in Pharmaceutical, Biotech, Veterinary, agriculture, chemical and cosmetics industry.

The machine build on most important of angle travel of ampoules while filling and sealing to obtain mind of vide deviation of open neck dimensions, width and ovality of existing glass ampoules available in market.

The unit build on Stainless Steel quadrangle tube frame and totally closed with S.S. Coverings in pleasant matt finish. Further large opening available at bottom side for absolute cleaning.

The ornament type electrical control panel is lifted from machine for easiness of process and protection.

Process Operation

The clean/sterilized/empty ampoule can be directly loaded into stainless steel angle hopper of the machine. The in line star wheel deliver ampoules, one by one on moving eccentric, ampoule rack in single’s/two’s or four’s. During the stoppage of rack consecutively pre-gassing, liquid filling, post gassing, pre-heating and final sealing / annealing is achieved.

At the end to the rack, optional in line pusher pushes out sealed ampoules in to stainless steel tray (Vertical tray) in vertical position.

Empty washed & sterilized ampoules fed into in-feed hopper from the left hand side of the machine to receiving rack. The moving rack which moves horizontally collect one ampoule from the receiving rack and transfer the ampoules to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected in stainless steel box automatically.

Change Parts

The basic unit fitted with parts suitable for any one size of ampoules and one fill volume, which include below:

In the event of changeover of each size of ampoule, following change parts are required.

1. Star wheel

2. Stainless Steel Needle

Salient Features:

Ø Compact cGMP model according to pharmaceuticals norms

Ø Production Output up to 20, 50, 95, 150, 200, 250 ampoules per minute

Ø All contact parts made from AISI SS 316L & non-contact parts made from AISI SS 304

Ø Suitable to fill 01ml to 25ml ampoules

Ø “No Ampoule No Filling” Systems eliminates to waste of expensive liquid.

Ø Ampoule neck centering during gas flushing, filling and sealing process.

Ø Prospect of nitrogen flushing before and after liquid filling into ampoules.

Ø Full openness allows easy maintenance/repair.

Ø Machine operational with Pre-Heating attachments.

Ø Minimum change over time, little maintenance & easy cleaning.

Ø Variable A.C. Frequency drive for speed adjustment trough one port.

Ø In feed ampoules loading in angle Stainless Steel Hopper

Ø Duly filled and sealed ampoules collection to vertical position in Stainless Steel Tray.

Ø Imported Torches of fine gas setting and gas mixture for LPG & Oxygen gases for sealing.

Ø Stainless Steel west tips collector for cutting the glass ampoules tips while sealing.

Technical Details of Ampoule Filling and Sealing Machine

Model	HFS-30	HFS-55	HFS-4	HFS-6	HFS-8
No. Of Head	One	Two	Four	Six	Eight
Ampoule Size	1ml to 25ml	1ml to 25ml	1ml to 5ml	1ml to 10ml	1ml to 10ml
Production / Minute	10 to 15	40 to 50	60 to 95	60 to 140	80 to 200
Filling Accuracy	± 1%	± 1%	± 1%	± 1%	± 1%
Required Gas For Sealing	LPG + Oxygen	LPG + Oxygen	LPG + Oxygen	LPG + Oxygen	LPG + Oxygen
Nitrogen Flushing	Available	Available	Available	Available	Available
Contact Parts	SS 316	SS 316	SS 316	SS 316	SS 316
Non Contact Parts	SS 304	SS 304	SS 304	SS 304	SS 304
Dimension	900mm (L) X 600mm (W) X 950mm (H)	950mm (L) X 715mm (W) X 1000mm (H)	1100mm (L) X 800mm (W) X 1050mm (H)	1400mm (L) X 800mm (W) X 1050mm (H)	1550mm (L) X 800mm (W) X 1050mm (H)
Net Weight	70	150	225	380	550
Gross Weight	180	380	450	650	800